Electrical Reference · Free

Electrical Formula Reference

Every formula used in electrical field work and design — organised by workflow. Each entry gives the formula, what each variable means, typical values, and a link to the free calculator that does the arithmetic. Code citations throughout so you can check any of it against the book.

Conductors & Circuits

Required Ampacity (continuous load)

Required A = (continuous load × 1.25) + (non-continuous load × 1.00)

Variables

continuous load
— Any load expected to operate for 3 hours or more (210.20(A))
1.25
— The 125% adder — the same rule stated backwards as the '80% rule'
non-continuous
— Cycling loads: ranges, dryers, ovens, most receptacle circuits

Normal range / typical values

EV charging is continuous by rule (625.41). A 48 A charger → 60 A of required ampacity

Voltage Drop (circular-mil method)

VD = 2 × K × I × L ÷ CM (3φ: replace 2 with 1.732) drop % = VD ÷ circuit volts × 100

Variables

K
— Resistivity: 12.9 copper, 21.2 aluminum (ohm-cmil per foot)
I
— Load in amps actually drawn — not the breaker rating
L
— One-way run length in feet; the 2 accounts for the return path
CM
— Conductor area in circular mils (Chapter 9, Table 8)

Normal range / typical values

3% branch / 5% total is recommended in Informational Notes to 210.19(A) and 215.2(A) — guidance, not enforceable code

Maximum Run Length at a Drop Target

L_max = (limit% ÷ 100 × V × CM) ÷ (2 × K × I)

Variables

limit%
— Target drop, normally 3 for a branch circuit
V
— Circuit voltage — doubling it doubles the reach
CM
— Circular mils; doubling the area doubles the distance

Normal range / typical values

12 AWG copper at a full 20 A: ~45 ft on 120 V, ~91 ft on 240 V

Derated Ampacity

Derated A = base A (90 °C column) × ambient factor × bundling factor usable A = min(derated, 75 °C column value)

Variables

base A
— Table 310.16 at the conductor's insulation rating, normally 90 °C
ambient factor
— 310.15(B)(1), 1.00 at 30 °C, 0.91 at 40 °C for 90 °C wire
bundling factor
— 310.15(C)(1): 0.80 for 4–6, 0.70 for 7–9, 0.50 for 10–20 conductors
75 °C cap
— 110.14(C) — the termination limit the result is checked against

Normal range / typical values

12 AWG THHN, 40 °C, 6 conductors: 30 × 0.91 × 0.80 = 21.8 A — still covers a 20 A breaker because derating started at 90 °C

Wire Size — the governing test

size = larger of (ampacity-governed size, voltage-drop-governed size)

Variables

ampacity-governed
— Smallest conductor whose Table 310.16 value ≥ required ampacity
drop-governed
— Smallest conductor whose drop over the run stays within target

Normal range / typical values

Ampacity governs short runs; voltage drop governs long ones. The crossover is often near 100 ft

Load & Service

Dwelling Load — Optional Method (220.82)

general = (3 VA/ft² × area) + (1,500 VA × small-appliance circuits) + (1,500 VA × laundry) + Σ appliance VA demand = 10,000 at 100% + (general − 10,000) × 0.40 total = demand + largest of heating or cooling amps = total ÷ 240

Variables

3 VA/ft²
— General lighting unit load; excludes garages, open porches, unfinished space
10,000 VA
— The first tier, taken at 100% under 220.82(B)
0.40
— Demand factor on everything above the first tier
220.82(C)
— A/C and heat pumps at 100%, central electric heat at 65%

Normal range / typical values

2,000 ft² all-electric house: 33,200 VA connected → 24,280 VA calculated → 101.2 A

Existing Load from Measured Demand (220.87)

existing = highest 12-month recorded demand × 1.25 total = existing + new load (× 1.25 if continuous)

Variables

12-month demand
— From the utility; 30 days of recorded data where a year is unavailable
1.25
— 220.87's safety factor on measured demand

Normal range / typical values

44 A peak → 55 A existing; add a 32 A charger at 125% (40 A) and a 100 A service still fits

Dwelling Service Conductors — the 83% rule

required ampacity = service rating × 0.83

Variables

0.83
— Table 310.12, for a dwelling service or a feeder carrying the entire dwelling load
scope
— Does NOT reach an ordinary subpanel feeder — that uses Table 310.16

Normal range / typical values

200 A × 0.83 = 166 A → 2/0 copper or 4/0 aluminum, one size below straight 310.16 sizing

Generator Sizing

running = Σ running watts × (1 + margin) starting = Σ running watts − largest motor running + largest motor starting required = max(running, starting)

Variables

margin
— Typically 25%, so a standby set is not run flat out continuously
largest motor starting
— Inrush, commonly 2–4× running watts; 1× with a soft starter

Normal range / typical values

9,200 W of essential loads with a 3× compressor surge → 19,200 W → a 20 kW set

Power & Conversions

Ohm's Law and the Power Wheel

V = I × R I = V ÷ R R = V ÷ I P = V × I = I² × R = V² ÷ R

Variables

V
— Volts — electrical potential difference
I
— Amperes — current
R
— Ohms — resistance
P
— Watts — real power

Normal range / typical values

Know any two and the other two follow. P = I²R is why a loose connection heats up

Watts to Amps

DC: I = W ÷ V 1φ: I = W ÷ (V × PF) 3φ: I = W ÷ (1.732 × V × PF)

Variables

PF
— Power factor, 0–1. Use 1.0 for resistive loads, 0.8–0.9 for motors
1.732
— √3 — the line-to-line factor in balanced three-phase

Normal range / typical values

48 A × 240 V = 11,520 W for a Level 2 charger. 10 kW at 480 V 3φ, PF 0.9 → 13.4 A

Apparent, Real & Reactive Power

S (kVA) = V × I ÷ 1,000 (3φ: × 1.732) P (kW) = S × PF Q (kVAR) = P × tan(arccos PF)

Variables

S
— Apparent power in kVA — what the conductors and transformer must carry
P
— Real power in kW — what does work and what the energy meter bills
Q
— Reactive power in kVAR — what capacitor correction cancels

Normal range / typical values

Generators and transformers are rated in kVA precisely because PF is the customer's variable

Power Factor Correction

Qc = P × (tan φ₁ − tan φ₂) φ = arccos(PF)

Variables

Qc
— Capacitor bank size in kVAR
PF₁ / PF₂
— Existing and target power factor

Normal range / typical values

Correcting 0.75 → 0.95 on 100 kW needs about 55 kVAR and cuts the kVA demand charge

Running Cost

kWh = (W ÷ 1,000) × hours cost = kWh × $/kWh

Variables

hours
— Real run time — thermostatted loads cycle rather than running continuously
$/kWh
— Take it from a bill: total charge ÷ kWh delivered, to capture taxes and fees

Normal range / typical values

US residential averages near $0.17/kWh, ranging from about $0.11 to over $0.30 by state

Raceway & Boxes

Conduit Fill

Σ conductor areas ≤ raceway area × fill limit fill % = Σ conductor areas ÷ raceway area × 100

Variables

conductor area
— Chapter 9, Table 5 — including insulation
raceway area
— Chapter 9, Table 4 — 100% internal area by type and trade size
fill limit
— Table 1: 53% for one conductor, 31% for two, 40% for three or more

Normal range / typical values

Everything in the raceway counts toward fill, grounds included. Nipples ≤ 24 in go to 60% (Note 4)

Box Fill

volume = (conductors × V_size) + (1 × V_largest if any internal clamps) + (2 × V_largest per device yoke) + (1 × V_largest_EGC for all grounds together)

Variables

V_size
— 314.16(B): 2.00 in³ for 14 AWG, 2.25 for 12, 2.50 for 10, 3.00 for 8
device yoke
— Counts as TWO allowances at the largest conductor connected to it
counts zero
— Pigtails wholly inside the box, external clamps, wire connectors

Normal range / typical values

Two 12/2 cables + clamps + one duplex = 18.00 in³, which needs a 20.3 in³ box or larger

Grounding

Equipment Grounding Conductor

EGC = Table 250.122 by OCPD rating if conductors upsized: EGC × (new CM ÷ required CM)

Variables

keyed to
— The overcurrent device rating — not the conductor size
250.122(A)
— Never required to be larger than the circuit conductors
250.122(B)
— Upsize proportionally when phase conductors are enlarged
250.122(C)
— One EGC shared by several circuits is sized to the largest OCPD

Normal range / typical values

20 A → 12 AWG Cu · 60 A → 10 AWG · 100 A → 8 AWG · 200 A → 6 AWG. There is no 30 A row

Grounding Electrode Conductor

GEC = Table 250.66 by largest service conductor, then capped by electrode

Variables

250.66(A)
— To a rod, pipe or plate — need not exceed 6 AWG copper
250.66(B)
— To a concrete-encased electrode — capped at 4 AWG copper
250.66(C)
— To a ground ring — no larger than the ring conductor itself
water pipe
— No cap; the full table size applies

Normal range / typical values

A 200 A service on 2/0 copper: table says 4 AWG, but rods cap it at 6 AWG copper

Pricing & Business

Loaded Labor Rate

total cost = (wage × paid hours × (1 + burden)) + annual overhead loaded cost = total cost ÷ (paid hours × billable %) bill rate = loaded cost ÷ (1 − margin)

Variables

burden
— Payroll tax, workers' comp, insurance, PTO — typically 30–40%
billable %
— The strongest lever in the whole calculation; 75% is a fair assumption
margin
— Applied by DIVIDING by (1 − margin), not multiplying

Normal range / typical values

A $32/hr wage supports a $105.62/hr bill rate — a 3.30× multiplier, not 2×

Job Price — Margin, not Markup

break-even = (labor + material + fixtures) × (1 + overhead %) price = break-even ÷ (1 − margin) ← margin price = break-even × (1 + markup) ← markup, a different number

Variables

margin
— A percentage of the selling price — what shows on your accounts
markup
— A percentage of cost. A 25% markup is only a 20% margin

Normal range / typical values

$2,979 break-even at 25%: margin gives $3,971, markup gives $3,723 — $248 of lost profit

Sources & standards: NEC (NFPA 70) 2023 — 110.14(C), 210.19(A), 210.20(A), 215.2(A), 220.12, 220.82, 220.87, 240.4(D), 240.6(A), Table 250.66 and 250.66(A)–(C), Table 250.122 and 250.122(A)–(C), Table 310.12, Table 310.16, 310.15(B)(1), 310.15(C)(1), 314.16 and 314.16(B), Chapter 9 Tables 1, 4, 5 and 8, 625.41, Articles 445 and 702. The 3% and 5% voltage-drop figures come from Informational Notes and are recommendations rather than enforceable requirements. Pricing formulas are standard contracting practice, not code. Local amendments override the model code, and a licensed electrician plus the AHJ have final say on anything installed.

Let the calculator do the arithmetic

Every formula on this page has a free interactive calculator — and they all read the same NEC tables.